#2. How to get Professional Tuning Results Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. TORQ-DRIVE CLUTCH (HD) | Rekluse 22.71 litres (6.00 US gallons) Oil capacity. Harley-Davidson CVO Road Glide Specs. Henceforth, you must know the Harley Davidson engine torque specs and other parts. BaggerDave. 1/4 " - 10 ft. lbs. First, you need to pull back the rubber cover from the clutch lever. Don't have a 2001 Dyna manual but here's a 2003. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. 35-40 foot pounds. Learn how to replace it on your bike! 1979 - Late 1984 Torque Specs. TC95 100HP Street 0000003541 00000 n 90-120 inch pounds Address what you may be asking? So, after the proper release, your problem is solved. Shop Manual Appendix Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Torque specs | Harley Davidson Forums Rear Shock Absorber Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". two old goats arthritis formula reviews . You, Read More Who Manufactures Harley Davidson Spark Plugs? The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . TC88 70HP Stage1 A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Torque Specifications Archives - AutoZone what's the torque for clutch release cover? | V-Twin Forum Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. 0000032160 00000 n Torque means the amount of rotation each screw and nuts require to tighten on its spot. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Plug Wires You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. INSTRUCTIONS - Harley-Davidson Use Loctite 271 on threads. Diesel, here's what my manual says now. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 883 to 1200 Upgrade Now you should slacken the larger lock nut by unfastening it with your fingers. There is a thread going now about manuals. Bolt Torque Values - Nightrider.com #7. Oh forgot about the manual ?. In the next few sections, we will show you the most-required torque and its specifications. Next, put the spring, cover, and screws back just like they were. MPH at RPM First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Rammer Performance Air Cleaners it sure seems low to me, but just checkin with the pros here before i get all greasy. A 5/16-inch bolt should be tightened to 12 foot-pounds. Miscellaneous Proceed as follows: a. Use my videos as a visual reference before or as your working on your bike. Now, you need to bring your service manual and follow the instruction. Keep in mind this is the one for the 2007 modeles . Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube 17-22 foot pounds Sometimes you can even shift up into second and then down into the first. M. as instructed in your factory manual. Read More. Step 2 Posted on Sep 24, 2009 Left-hand thread..heh heh. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Clean the drain plug and install the new O-ring. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 7-9 foot pounds My question was about the posted rear axle torque value for the '06 VRSC . When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Hello all.. me again.. well im putting my clutch and compensator back together. Otherwise apply general torque specs according to bolt size. Motor Oil Seriously? Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Shovelhead Modifications And, compensating nut torque@ 90-100 lbs. Therefore, tighten the jam nut . Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Ratman said: . Motorcycle Clutch & Drivetrain | Harley-Davidson USA 70-80 foot pounds, Front Axle nut Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . SOLVED: Harley torque specs - Fixya You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Save my name, email, and website in this browser for the next time I comment. 150-165 foot pounds Compensating Sprocket nut Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. 46-50 A maximum output. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. This torque value is required to tighten the cylinder screw. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. pounds, rocker cover 135-155 inch pounds. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Posted on Aug 09, 2009 Clutch For Sportster, you will need 42 foot-pounds of optimal torque capacity. As the 115th anniversary celebration. #10 - 22 in. Sometimes, you may even like to customize the bike. 2023 BMW F900 R [Specs, Features, Photos] Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Now put the locknut back on and make sure it fits in the grooves. 30-45 foot pounds 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. According to the companys instructions, Harley Davidson will inform the owners about it. 0000004308 00000 n Means it does not require any typical clutch adjustment. Spark plug size. 2001-2009 Harley Touring Engine Specifications & Torque Specs With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. Repair manual verses what everyone says. Installation, Maintenance and Tuning Index will help you : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Agreed! 25-40 foot pounds. 0000033993 00000 n The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . What is the torque spec for the clutch spring plate screws - Fixya Harley-Davidson Motorcycles Specs, Timeline Need to fix your Harley Davidson Touring bike? 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. lbs. lbs. So I'll ask them while there.. Well I stopped off at the Harley dealership today. 5. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Apoliggize if this a beaten subject. 140 ft-lbs. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Harley-Davidson 1200 Custom Specs. After that, you can use some non-petrol-based silicon lube on the friction plates. Who Manufactures Harley Davidson Spark Plugs? Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. remember to move the torque wrench quick and steady or you will over torque the fastener. @3XL`=8$(d ;1"+0aO o/(aqS,5M Harley-Davidson Street Glide Special Technical Specifications It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Rear Brake Disc screws Sportster Unlimited 0000005197 00000 n For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. 3 0 obj Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Pressure plate torque specs? | TTORA Forum For doing that, you need to secure the adjuster by using a wrench. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Then scribe aline and go maxium of 50 degrees more. General Torque Specifications. EVO EVO 82 HP Stage 3 SOURCE: Need the torque specs on clutch for a 85 FLHTC. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. What I stated is a direct addendum from Big Dog. is that right? all other 1/4'' fastners are tq at 108 in.lbs. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Exhaust Length IH: Transmission & Final Drive - Sportsterpedia Unlock more power! Compensating sprocket nut is 80-100 ft-lbs., all years. I would also encourage other viewers not to answer this question either. 0000004274 00000 n It depends on the motorcycle model and manufacturing years. 2020. TC96 2007 Stage 1/2 Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Rear Axle nut document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Camshaft Specifications Evolution Unlimited 9 comments. Torque specs - Trike Talk lb.) Rocker arm, rocker cover, derby cover, ect. The nut only moved about 10 degrees past the . 0000011944 00000 n Torque specs | Road Glide Open the derby cover so you can see the primary oil level. Thats the point where you need to the adjustment. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Manage Settings The 2010 Service Manual has two different values for the banjo bolts. 0000030849 00000 n 88 cu. Gearcase Cover screws 9-12 foot pounds 23-27 foot pounds My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. 83. Timer screws (inner cover and sensor plate) CUSTOM Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. 0000008358 00000 n Improve Throttle Response 90-120 inch pounds #10 - 22 in. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Now you can see there are lots of bolts used to secure the derby cover in the place. Including all these torque specs for Harley in a single article is nearly impossible. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. <> 0000001116 00000 n Belt Drive Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Crankcase bolts Triple Tree Pinch Bolts Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Harley-Davidson CVO Tri Glide Specs. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 0000024100 00000 n Id call your service department to double check your numbers. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Spark Plug . So like alot of other guys plus the mechanic. Allen Screws Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). I guess I should mention it is a 93 Fatboy. I feel confident that it's there to stay. Which my wrench clicked at about 120. To fix the issue, take off the clutch lever. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly.
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